Innovative Study Reveals Waste Foundry Sand Boosts Sustainable Mortar

In a groundbreaking study published in “Results in Engineering,” researchers have turned their attention to alkali-activated mortar (AAM), showcasing its potential as a sustainable alternative to traditional cement-based materials. This research, led by Muhammad Ashraf from the Department of Civil Engineering at the Ghulam Ishaq Khan Institute of Engineering Sciences and Technology in Pakistan, explores the incorporation of waste foundry sand (WFS) into AAM, revealing significant advancements in both mechanical properties and environmental sustainability.

The construction industry is increasingly seeking eco-friendly materials, and AAM fits the bill perfectly. Ashraf notes, “The use of waste foundry sand not only enhances the compressive strength of the mortar but also addresses waste management issues, making it a win-win for the industry.” The findings indicate that replacing 30% of river sand with WFS can lead to a remarkable 35% improvement in compressive strength, a crucial characteristic for any construction material.

The study delves into the rheological properties of AAM, which are critical for applications such as 3D printing. As construction techniques evolve, the ability to manipulate material properties becomes essential. The research highlights a non-linear relationship where increasing WFS content reduces yield stress by 37% while simultaneously increasing plastic viscosity by 38%. This unique interplay suggests that AAM can be tailored for specific applications, enhancing its versatility in modern construction.

To further bolster their findings, the researchers employed machine learning models to predict key parameters such as compressive strength, yield stress, and plastic viscosity. With accuracy rates exceeding 90% in their predictions, these models pave the way for data-driven approaches in material formulation. “By leveraging machine learning, we can optimize AAM compositions more effectively, leading to improved performance and sustainability in construction projects,” Ashraf remarked.

The implications of this research are profound. As the construction sector grapples with the dual challenges of sustainability and performance, the integration of waste materials like foundry sand into AAM could revolutionize building practices. This not only promises to reduce the environmental footprint of construction but also opens new avenues for the utilization of industrial by-products, fostering a circular economy.

For professionals in the construction industry, this study serves as a call to action. The potential for AAM to serve as a reliable, eco-friendly alternative to traditional materials is clear. As the sector moves toward more sustainable practices, research like this will be pivotal in shaping the future of construction materials.

For more information on this research, you can visit lead_author_affiliation.

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