India’s Eco-Concrete Slashes Energy Use, Boosts Sustainability

In the relentless pursuit of sustainable construction materials, researchers have made a significant breakthrough that could reshape the energy efficiency landscape of buildings. A study led by Bhagyashri A. Lanjewar from the Department of Civil Engineering at Visvesvaraya National Institute of Engineering in Nagpur, India, has developed a novel type of self-compacting alkali-activated concrete (SCAAC) that promises to reduce both emissions and energy consumption in the construction sector.

The innovation lies in the use of agro-industrial wastes, specifically co-fired bio-blended ash (BA), which partially replaces river sand in the concrete mixture. This not only addresses the environmental impact of waste disposal but also enhances the performance of the concrete. “The use of agro-industrial wastes in the concrete mixture not only reduced the environmental impact but also utilized waste materials that would otherwise be disposed of in landfills,” Lanjewar explained. This approach aligns with the growing global sustainability awareness and initiatives aimed at reducing greenhouse gas emissions.

The developed SCAAC utilizes ground granulated blast furnace slag (GGBS) and fly ash (FA) as precursors, activated with sodium hydroxide flakes and liquid sodium silicate. The curing process is remarkably efficient, requiring only ambient temperatures, which further reduces energy consumption. The resulting concrete boasts impressive strength and durability, meeting the compressive strength requirement for M30 grade concrete with a value of 38.12 MPa.

One of the most compelling aspects of this research is its potential impact on the energy sector. The thermal conductivity of the developed concrete is significantly lower than that of conventional concrete, leading to a 35% reduction in peak cooling load. This translates to substantial energy savings for buildings, making SCAAC an attractive option for energy-efficient construction. “The reduction in peak cooling load was found using computational modeling for cement-based concrete and SCAAC,” Lanjewar noted, highlighting the rigorous testing behind these findings.

The study also calculated a 7.37% reduction in embodied energy for the developed material compared to conventional concrete. This means that the production of SCAAC requires less energy, contributing to a more sustainable construction process. The lower thermal conductivity of the developed material [1.247 W/(m.K)] compared to conventional concrete [1.9 W/(m.K)] further underscores its potential for energy-efficient buildings.

The implications of this research are far-reaching. As urbanization and population growth continue to drive demand for concrete, the need for sustainable and energy-efficient building materials becomes increasingly urgent. SCAAC offers a viable solution, leveraging waste materials to create a high-performance concrete that reduces both emissions and energy consumption.

The study, published in the journal ‘Frontiers in Built Environment’ (translated from the original name), provides a comprehensive analysis of the physical, chemical, mineral, and morphological properties of the co-fired bio-blended ash. This detailed investigation ensures that the developed concrete is not only sustainable but also meets the highest standards of quality and performance.

As the construction industry seeks to align with global sustainability goals, innovations like SCAAC are poised to play a crucial role. By reducing the environmental impact of concrete production and enhancing the energy efficiency of buildings, this research paves the way for a more sustainable future. The findings of Lanjewar and her team offer a glimpse into the potential of sustainable construction materials, inspiring further research and development in the field. The future of construction may well be shaped by materials that not only build structures but also contribute to a greener planet.

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