Fly Ash & Tile Dust: New Eco-Friendly Building Blocks

In the quest for sustainable construction materials, a groundbreaking study has emerged from the Department of Civil Engineering, led by Sunil Nandipati. The research, published in the journal Advances in Civil Engineering, explores the potential of alkali-activated masonry blocks (AABs) made from a blend of fly ash (FA) and ceramic tile dust (CTD). This innovative approach not only addresses environmental concerns but also promises significant benefits for the energy sector.

Traditional construction materials often come with a hefty environmental cost. Fly ash, a by-product of coal combustion, and ceramic tile dust, a waste from the ceramic industry, typically end up in landfills. However, Nandipati’s research turns these industrial by-products into valuable resources. By incorporating CTD into AABs, the study demonstrates a remarkable improvement in key properties such as compressive strength and thermal conductivity.

The optimal mix formulation identified in the study replaces 30% of fly ash with ceramic tile dust. This blend not only enhances the mechanical properties of the blocks but also contributes to sustainability. “The 30% replacement of fly ash with ceramic tile dust provided the best balance of mechanical properties and sustainability,” Nandipati explains. This finding is crucial for the construction industry, which is increasingly looking for ways to reduce its carbon footprint.

The physical and mechanical properties of these new AABs are impressive. The bulk density ranges from 1850 to 2120 kg/m3, compressive strength from 16 to 46 MPa, and water absorption from 4% to 10%. Perhaps most notably, the thermal conductivity ranges from 0.975 to 1.23 W/m.K. These properties make the blocks an excellent choice for energy-efficient construction, a growing priority in the energy sector.

The energy sector stands to benefit significantly from these advancements. Buildings constructed with these AABs can achieve better insulation, leading to reduced energy consumption for heating and cooling. This aligns with the global push towards net-zero energy buildings, a goal that many countries are striving to achieve.

The study also compares the performance of these binary blended AABs with traditional FA-based AABs. The results show that the new blocks outperform their counterparts in key areas, including compressive strength and thermal conductivity. This superior performance underscores the potential of CTD as a valuable addition to construction materials.

The implications of this research are far-reaching. As the construction industry continues to seek sustainable solutions, the use of industrial waste materials like CTD and FA becomes increasingly important. These innovative AABs not only reduce waste but also contribute to the development of more durable and energy-efficient buildings.

Nandipati’s work, published in the journal Advances in Civil Engineering, is a significant step forward in the field of sustainable construction. The study highlights the potential of CTD as an industrial by-product and emphasizes the enhanced performance of binary blended AABs. As the construction industry looks to the future, these findings could shape the development of new materials and practices, promoting environmentally friendly construction and contributing to a more sustainable energy sector.

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