Offshore Wind Turbines: Three-Legged Jackets Cut Costs by 40%

In the relentless pursuit of harnessing wind energy from the high seas, engineers face a monumental challenge: designing structures that can withstand the punishing forces of the ocean while keeping costs in check. A groundbreaking study published recently is set to revolutionize the way we think about offshore wind turbine foundations, offering a glimpse into a future where lighter, more efficient structures could significantly reduce the levelized cost of energy (LCOE).

At the heart of this innovation is a three-legged jacket substructure, a design that has long been overshadowed by its four-legged counterpart. But what if this underdog could be optimized to outperform the traditional design? That’s the question that drove N. Fernández Rodríguez, a researcher from the Group of Numerical Methods in Engineering (GMNI) at the Center for Technological Innovation in Construction and Civil Engineering (CITEEC) in Spain, to delve deep into the world of structural optimization.

The study, published in Wind Energy, compares two three-legged jacket configurations—the G30, which faces two legs towards the main environmental loads, and the G90, which faces only one. By employing a combination of size and shape optimization techniques, Fernández Rodríguez and his team aimed to minimize the weight of these structures, making them more cost-effective and easier to install.

The results are nothing short of astonishing. The optimized three-legged jackets showed a weight reduction of around 40% compared to the UpWind jacket, a widely used reference design. “The added shape design variables for the jacket footprint allowed a significant improvement of the optimized designs,” Fernández Rodríguez explained, highlighting the potential of this approach.

However, the journey to optimization wasn’t without its hurdles. The G30 jacket, for instance, showed an increase in fatigue damage from cyclic loads, while the G90 jacket and an optimal four-legged jacket presented design limitations due to compression stresses and buckling. These findings underscore the sensitivity of structural response to the directionality of loads, a factor that could significantly impact the cost reduction of three-legged jackets.

So, what does this mean for the future of offshore wind energy? The implications are vast. Lighter, more efficient structures could lead to reduced installation costs, shorter construction times, and ultimately, a lower LCOE. This could make offshore wind energy more competitive with other forms of power generation, accelerating the transition to a more sustainable energy mix.

Moreover, the study’s findings could pave the way for further innovations in offshore structure design. As Fernández Rodríguez puts it, “The differences between the G30 and G90 models highlight the sensitivity of the structural response to the directionality of the loads, which can constitute a limiting factor in the cost reduction of three-legged jackets.” Understanding and mitigating these factors could open up new avenues for research and development in the field.

As the offshore wind industry continues to grow, driven by the urgent need to combat climate change, studies like this one will play a crucial role in shaping its future. By pushing the boundaries of what’s possible in structural design, researchers like Fernández Rodríguez are helping to build a more sustainable, more efficient, and more prosperous future for us all.

Scroll to Top
×