Thai Researchers Turn Coal Waste into Stronger, Greener Construction Material

In the quest for sustainable and cost-effective construction materials, researchers have turned to an unlikely ally: waste from coal-fired power plants. A recent study led by Uthairith Rochanavibhata from the Department of Civil Engineering at King Mongkut’s University of Technology North Bangkok in Thailand has demonstrated that bottom ash, a byproduct of coal combustion, can significantly enhance the mechanical and microstructural properties of lateritic soil when combined with cement. This innovative approach not only promises to improve the durability and strength of construction materials but also offers a sustainable solution for waste management in the energy sector.

Lateritic soil, abundant in tropical regions, is often challenging to work with due to its weak mechanical properties. However, Rochanavibhata’s research shows that by blending bottom ash (BTA) with cement, engineers can create a more robust and durable material. The optimal mix, consisting of 7% cement and 20% BTA, achieved an unconfined compressive strength of 6.64 MPa after 120 days—a 45% increase over soil stabilized with cement alone. This enhancement in strength is crucial for infrastructure applications, particularly in pavement construction, where durability and load-bearing capacity are paramount.

The study employed both destructive and nondestructive testing methods to evaluate the mechanical properties of the stabilized soil. Destructive tests measured unconfined compressive strength, secant elastic modulus, and splitting tensile strength, while nondestructive tests involved measuring P-wave and S-wave velocities to estimate dynamic elastic modulus, shear modulus, and Poisson’s ratio. The results revealed strong correlations between wave velocities and strength parameters, suggesting that nondestructive testing could be a reliable and efficient method for estimating the mechanical properties of stabilized soil.

“Our findings indicate that the use of bottom ash not only improves the strength and stiffness of lateritic soil but also enhances its durability,” Rochanavibhata explained. “This dual benefit makes it a highly attractive option for construction applications, particularly in regions where lateritic soil is prevalent.”

The microstructural analysis further supported these findings, revealing that the addition of BTA and cement led to the formation of dense calcium silicate hydrate (CSH) gels. These gels filled voids and enhanced interparticle bonding, contributing to the improved mechanical properties of the stabilized soil. The study’s results highlight the potential of BTA as a sustainable and cost-effective admixture for soil stabilization, offering significant benefits for the construction industry and the energy sector.

As the world seeks to reduce waste and improve sustainability, this research provides a promising avenue for repurposing industrial byproducts. By integrating bottom ash into construction materials, engineers can not only enhance the performance of infrastructure but also contribute to a circular economy. The findings, published in *Cogent Engineering* (which translates to “Thoughtful Engineering”), underscore the importance of innovative solutions in addressing both environmental and industrial challenges.

The implications of this research are far-reaching, particularly for the energy sector, which generates substantial amounts of bottom ash as a byproduct of coal combustion. By repurposing this waste material, power plants can reduce disposal costs and contribute to more sustainable construction practices. Moreover, the enhanced mechanical properties of stabilized soil can lead to longer-lasting and more resilient infrastructure, ultimately benefiting both the construction industry and the communities it serves.

As the construction industry continues to evolve, the integration of sustainable and innovative materials will play a crucial role in shaping the future of infrastructure development. Rochanavibhata’s research offers a compelling example of how waste can be transformed into a valuable resource, paving the way for more sustainable and cost-effective construction practices.

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