In the relentless pursuit of clean and sustainable energy, nuclear fusion stands as a beacon of hope, promising nearly limitless power with minimal environmental impact. However, the path to practical fusion energy is fraught with challenges, one of which is the safe containment and management of tritium, a radioactive isotope of hydrogen used as fuel in fusion reactors. A recent study published in the Journal of Physics Materials, led by Zachary R. Robinson from the Laboratory for Laser Energetics at the University of Rochester, sheds light on a promising solution to this critical issue.
The research focuses on the development of an atomic layer deposition (ALD) system for creating thin films of alumina (Al2O3) that act as effective barriers to hydrogen permeation. This innovation could significantly enhance the safety and efficiency of nuclear fusion reactors, addressing a key hurdle in the commercialization of fusion energy.
Tritium permeation through reactor materials poses a significant challenge, as it can lead to fuel loss, contamination, and safety concerns. Robinson and his team aimed to mitigate this issue by developing conformal alumina films on copper substrates using ALD. “The goal was to create a thin, uniform barrier that could effectively reduce the permeation of hydrogen isotopes, including tritium, through reactor materials,” Robinson explained.
The study revealed that the ALD-grown alumina films achieved growth rates of approximately 1.1 Ångströms per cycle at temperatures ranging from 100°C to 210°C. Permeation measurements on bare and alumina-coated copper foils showed a substantial reduction in deuterium flux with the addition of a mere 10-nanometer-thick alumina layer. This finding underscores the potential of ALD-grown alumina films as effective barriers for hydrogen isotopes.
One of the most compelling aspects of this research is the distinct differences in transport mechanisms observed between bare copper and alumina-coated samples. Bare copper followed diffusion-limited transport consistent with Sievert’s law, while the alumina-coated samples exhibited surface-limited, pore-mediated transport with linear pressure dependence. This distinction is crucial for understanding and optimizing the performance of hydrogen permeation barriers in fusion reactors.
The commercial implications of this research are profound. Effective hydrogen permeation barriers could lead to more efficient and safer fusion reactors, accelerating the deployment of fusion energy and reducing reliance on fossil fuels. As the world grapples with the urgent need for clean energy solutions, innovations like these bring us one step closer to a sustainable energy future.
Robinson’s work not only provides a foundation for future studies on film optimization and integration into fusion-relevant components but also highlights the importance of interdisciplinary research in addressing global energy challenges. The study, published in the Journal of Physics Materials (translated to the Journal of Physics Materials), serves as a testament to the power of scientific collaboration and innovation in driving progress towards a cleaner, more sustainable energy landscape.
As the energy sector continues to evolve, the development of effective hydrogen permeation barriers will play a pivotal role in shaping the future of nuclear fusion. Robinson’s research offers a glimpse into the possibilities that lie ahead, inspiring further exploration and innovation in this critical field.

