In the quest for sustainable construction materials, researchers have turned to industrial by-products to enhance the performance of self-compacting concrete (SCC). A recent study led by Andreas Kounadis from the School of Civil Engineering at the National Technical University of Athens has explored the potential of marble powder (MP) and cement kiln dust (CKD) as filler materials in SCC, offering a promising avenue for recycling these often underutilized by-products.
The study, published in the journal *Low-Carbon Materials and Green Construction* (translated as *Low-Carbon Materials and Green Construction*), investigates the use of MP and CKD as inert fillers in SCC, with metakaolin (MK) serving as a partial cement substitute. This approach not only addresses the environmental challenge of recycling these materials but also aims to maintain the strength and durability of the concrete.
“By incorporating these industrial by-products into SCC, we can significantly reduce the environmental impact of construction materials,” Kounadis explained. “This research demonstrates that it is possible to achieve both economic and environmental benefits without compromising the performance of the concrete.”
The research team evaluated various SCC mixtures, assessing their fresh properties, compressive strength, water permeability, and freeze-thaw (F-T) resistance. They found that while the incorporation of CKD slightly increased the strength of the concrete, it reduced its F-T resistance. On the other hand, the use of MK improved the strength, permeability, and micromorphology of the SCC, enhancing its overall durability.
“Our findings suggest that the use of MK as a cement substitute can lead to more durable and sustainable SCC mixtures,” Kounadis noted. “This could have significant implications for the construction industry, particularly in regions with harsh climates where freeze-thaw resistance is crucial.”
The study also employed advanced techniques such as mercury intrusion porosimetry (MIP) and scanning electron microscopy (SEM) to interpret the observed phenomena. These methods provided valuable insights into the microstructure of the concrete, helping to explain the effects of the different filler materials and cement substitutes.
The commercial implications of this research are substantial, particularly for the energy sector. As the demand for sustainable and low-carbon construction materials continues to grow, the use of industrial by-products such as MP and CKD in SCC could offer a cost-effective and environmentally friendly solution. This could lead to the development of new standards and regulations that promote the use of these materials in construction projects, ultimately reducing the environmental impact of the industry.
Moreover, the findings of this study could pave the way for further research into the use of other industrial by-products in construction materials. By exploring the potential of these materials, researchers can contribute to the development of a more sustainable and circular economy, where waste materials are repurposed and reused in innovative ways.
In conclusion, the research led by Andreas Kounadis offers a promising avenue for the recycling of industrial by-products in the construction industry. By incorporating MP and CKD into SCC, and using MK as a cement substitute, it is possible to achieve both economic and environmental benefits without compromising the performance of the concrete. This could have significant implications for the energy sector and the construction industry as a whole, paving the way for a more sustainable future.

