Nigerian Study Turns Waste into Strong, Eco-Friendly Concrete

In the quest for sustainable construction materials, researchers have turned to industrial waste and byproducts to create eco-friendly alternatives that don’t compromise on performance. A recent study published in the *Journal of Building Materials and Structures* (translated as *Journal of Building Materials and Structures*) explores the potential of incorporating calcium carbide waste (CCW) and broken ceramic tiles (BCT) into pervious concrete, offering a promising solution for the construction industry.

The research, led by Abdurra’uf M. Gora from the Department of Civil Engineering at Bayero University Kano in Nigeria, investigates the mechanical, statistical, and reliability aspects of sustainable pervious concrete. By partially replacing coarse aggregates with broken ceramic tiles and cement with calcium carbide waste, the study aims to reduce waste and lower the environmental impact of concrete production.

Pervious concrete, known for its permeability, allows water to pass through, reducing runoff and improving water quality. However, its strength can be a concern. Gora’s study assesses the compressive and splitting tensile strength of the modified concrete at 7 and 28 days, providing a comprehensive analysis of its mechanical performance.

“While higher replacement levels of CCW and BCT considerably decrease strength due to increased porosity and reduced bonding, moderate replacement levels, particularly 5% CCW and 7% BCT, produce optimal mechanical performance,” Gora explains. This finding suggests that a balanced approach to material replacement can yield sustainable concrete that meets structural requirements.

The study also employs statistical regression analysis to correlate compressive and splitting tensile strengths, revealing that the latter constitutes around 5–6% of the former at 28 days. This relationship is statistically significant, providing a reliable basis for predicting the performance of the modified concrete.

Moreover, a probabilistic reliability analysis assesses the structural safety of the mixes in relation to a target strength of 15 MPa. The results indicate that mixes with more than 15% combined replacement are unreliable, whereas the mix with 5% CCW and 7% BCT exhibits high structural reliability (β > 4.5).

The implications of this research are significant for the construction industry, particularly in the energy sector where sustainable practices are increasingly prioritized. By confirming the complementary use of CCW and BCT in pervious concrete, this study provides a risk-informed framework for producing sustainable mixtures that ensure both structural safety and environmental benefits.

As the construction industry continues to seek innovative solutions for sustainable development, Gora’s research offers a promising avenue for reducing waste and enhancing the eco-friendliness of concrete production. The study not only contributes to the scientific understanding of sustainable materials but also paves the way for practical applications that can shape future developments in the field.

In the words of Gora, “This study provides a risk-informed framework for producing sustainable mixtures that ensure both structural safety and environmental benefits.” By embracing such frameworks, the construction industry can move towards a more sustainable future, one concrete mix at a time.

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